Bakelite Sheet Manufacturer in Maharashtra, India

ARiC Insulation manufactures a complete range of Bakelite insulation products from our facility in Maharashtra, India since 1969. Our range includes Bakelite sheets, rods, tubes, Hylam sheets, and precision-machined Bakelite components — available in both paper-based (SRBP) and fabric-based grades, conforming to IS 2036. Supplied to electrical panel builders, switchgear manufacturers, and transformer OEMs across India.

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What is Bakelite?

Bakelite — formally known as phenol formaldehyde resin laminate — is one of the oldest and most widely used electrical insulation materials in the world. Produced by impregnating layers of paper or fabric with phenolic resin under heat and pressure, Bakelite laminates combine good electrical insulation with high mechanical strength, making them a cost-effective and reliable choice for electrical panel components, terminal boards, transformer spacers, and machined insulation parts.

Two base grades are available depending on the application requirement:

  • Paper-based Bakelite (SRBP / Hylam) — Synthetic Resin Bonded Paper laminate. Good electrical insulation, easy machinability, and cost-effective. Used widely in electrical panels, terminal boards, and general insulation applications. Also known as Hylam or paper phenolic sheet.
  • Fabric-based Bakelite (SRBF) — Synthetic Resin Bonded Fabric laminate. Higher mechanical strength and impact resistance than paper-based grade. Used where components must withstand greater physical stress alongside electrical insulation — gear blanks, bearing bushes, and structural panel components.

Our Bakelite Insulation Product Range

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Bakelite sheets manufacturer Maharashtra India

Bakelite Sheets

Paper-based and fabric-based Bakelite sheets in a range of thicknesses. IS 2036 compliant. Custom cut-to-size available.

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Hylam sheets manufacturer Maharashtra India

Hylam Sheets

Paper phenolic Hylam sheets — the same material as SRBP Bakelite under a different trade name. Excellent machinability and electrical insulation.

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Bakelite rods manufacturer Maharashtra India

Bakelite Rods

Solid Bakelite rods in paper-based and fabric-based grades. Available in standard diameters or custom-turned to your specification.

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Bakelite tubes manufacturer Maharashtra India

Bakelite Tubes

Phenolic resin laminate tubes for electrical insulation sleeves, bushings, and spacer applications in panels and transformers.

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Bakelite machined components manufacturer Maharashtra India

Bakelite Machined Components

CNC-machined Bakelite components to your drawing — terminal boards, spacers, insulators, brackets, and custom profiles for panels and switchgear.

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Technical Specifications

Property Paper-based (SRBP / Hylam) Fabric-based (SRBF)
Standard IS 2036 Grade P IS 2036 Grade F
Base reinforcement Kraft paper layers Cotton / woven fabric layers
Resin system Phenol formaldehyde Phenol formaldehyde
Dielectric strength Good Moderate
Mechanical strength Good Higher — better impact resistance
Machinability Excellent — easy to cut, drill, mill Good
Sheet thickness range 0.5mm – 50mm 0.5mm – 50mm
Colour Brown / light brown Dark brown / black
Operating temperature Up to 105°C Up to 105°C
Forms available Sheets, rods, tubes, machined parts Sheets, rods, machined parts
Custom sizes Available — cut-to-size sheets and CNC machined components to drawing

Applications

  • Electrical panels and switchgear — terminal boards, phase barriers, mounting plates, insulation spacers, arc shields, and structural insulation components inside LT panels, MCC panels, and distribution boards.
  • Transformer insulation — coil spacers, winding separators, and support components inside distribution transformers where moderate dielectric strength combined with good machinability is required.
  • Machined insulation components — custom-turned and milled Bakelite parts for OEM electrical equipment manufacturers — bushings, standoffs, insulators, gear blanks, and bearing bushes.
  • General industrial electrical insulation — wherever a cost-effective, machinable insulating material is required for moderate voltage and temperature applications.

Why Choose ARiC Insulation for Bakelite Products?

  • 50+ years of manufacturing experience — ARiC has supplied Bakelite insulation products to India's electrical industry since 1969. Trusted by panel builders, switchgear manufacturers, and OEMs across India.
  • Complete range from one supplier — sheets, rods, tubes, Hylam sheets, and machined components all available from a single manufacturer. Paper-based and fabric-based grades stocked.
  • IS 2036 compliant — all Bakelite laminates conform to IS 2036, ensuring your panel and transformer designs meet applicable Indian Standards.
  • CNC machining in-house — custom Bakelite components machined at our Maharashtra facility to your exact drawing. Terminal boards, spacers, insulators, and special profiles produced to tight tolerances.
  • Cut-to-size service — sheets supplied cut to your required dimensions, reducing in-house waste and machining time.
  • Flexible order quantities — small prototype quantities and large production volumes both accommodated. Right-sized for panel builders of all scales.

Frequently Asked Questions

What is the difference between Bakelite and Hylam?

Hylam is a trade name for paper-based phenolic laminate — the same material as SRBP Bakelite. Both are made from kraft paper layers impregnated with phenol formaldehyde resin and conform to IS 2036. The terms are used interchangeably in India's electrical industry. We supply both under the same specification.

What is the difference between paper-based and fabric-based Bakelite?

Paper-based Bakelite (SRBP) uses kraft paper reinforcement — it offers excellent electrical insulation and machinability at lower cost. Fabric-based Bakelite (SRBF) uses woven cotton reinforcement — it has higher mechanical and impact strength, making it suitable for load-bearing and structural insulation applications. We manufacture both grades.

What thickness range do you supply Bakelite sheets in?

Standard thickness range is 0.5mm to 50mm in both paper-based and fabric-based grades. Custom thicknesses and cut-to-size sheets are available on request.

Can you machine Bakelite to custom shapes and dimensions?

Yes. We CNC machine Bakelite sheets, rods, and tubes into custom components — terminal boards, spacers, insulators, bushings, and special profiles — to your drawing. Share your specification for a quote.

Is Bakelite suitable for transformer applications?

Yes. Bakelite is used as coil spacers, winding separators, and support components in distribution transformers. For high dielectric strength transformer applications, we also supply pressboard and densified wood components which may be more suitable depending on your design specification.

Do you supply Bakelite rods and tubes as well as sheets?

Yes. We supply Bakelite in sheets, rods, and tubes — in both paper-based and fabric-based grades. All forms are available in standard sizes or custom dimensions as per your requirement.

Request a quote for Bakelite insulation products

Tell us the grade, thickness, size, and quantity — or share a drawing for machined components.

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