Densified Wood Sheets & Components Manufacturer in Maharashtra, India

ARiC Insulation manufactures densified wood sheets and precision-machined densified wood components from our facility in Maharashtra, India since 1969. Supplied to transformer manufacturers and electrical panel builders across India, our densified wood products conform to IS 1891 and are available in standard sheet sizes or custom-machined to your exact drawing.

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What is Densified Wood?

Densified wood — also known as compressed wood, Permali, or Permawood — is a high-density engineering material produced by impregnating selected hardwood veneers with synthetic resin under heat and high pressure. The compression process dramatically increases the wood's density, mechanical strength, and resistance to moisture and electrical tracking compared to natural timber.

The result is a dimensionally stable, high-strength insulating material with excellent machinability — making it the preferred choice for transformer coil formers, distance pieces, support blocks, and electrical panel components where both mechanical performance and dielectric properties are required.

  • High mechanical strength — compressive and tensile strength significantly greater than natural wood, suitable for load-bearing insulation applications
  • Excellent machinability — can be cut, drilled, turned, and milled to precise dimensions using standard CNC equipment
  • Good dielectric properties — suitable for electrical insulation in oil-type transformers and panel applications
  • Oil resistance — compatible with transformer oil immersion in oil-cooled transformer applications
  • Dimensional stability — low moisture absorption maintains dimensions under varying environmental conditions
  • IS 1891 compliant — conforms to the Indian Standard for compressed densified laminated wood

Technical Specifications

Property Value
Material Densified / compressed laminated wood — resin impregnated
Standard IS 1891
Also known as Permali, Permawood, compressed wood, densified laminated wood
Density 1.2 – 1.4 g/cm³ (significantly higher than natural wood)
Compressive strength High — suitable for structural insulation support applications
Dielectric strength Good — suitable for transformer insulation and panel applications
Oil compatibility Compatible with mineral transformer oil
Sheet thickness range 6mm – 100mm (standard) — custom thicknesses available
Sheet size Standard and custom sizes as per requirement
Machined components Blocks, distance pieces, coil formers — CNC machined to drawing
Colour Brown / dark brown

Forms Available

ARiC Insulation supplies densified wood in two forms — standard sheets for customers who cut and machine components themselves, and precision-machined components for customers who require finished parts ready for assembly:

  • Densified wood sheets — supplied in standard and custom thicknesses from 6mm to 100mm. Available in full sheets or cut-to-size pieces as per your requirement. Suitable for in-house machining by transformer and panel manufacturers.
  • Machined blocks and distance pieces — CNC-machined to your exact dimensions from densified wood blanks. Used as distance pieces between winding layers, support blocks between coils, and structural spacers within the transformer assembly.
  • Coil formers — precision-machined densified wood coil formers for oil-type transformers, produced to your winding design specification. Dimensionally accurate and oil compatible.
  • Custom machined components — any shape or profile machined from densified wood to your drawing. Our in-house CNC facility handles complex geometries, tight tolerances, and low-to-high volumes.

Applications

Densified wood is used across two primary application areas:

Application Area Specific Use
Transformer insulation Coil formers, distance pieces between winding layers, support blocks, key spacers, and structural components within oil-type power and distribution transformers. Preferred over pressboard where higher compressive strength is required.
Electrical panels Insulating support blocks, mounting platforms, and structural insulation components within LT switchgear panels, bus duct assemblies, and electrical enclosures where both mechanical strength and electrical insulation are needed.
Custom machined parts Any application requiring a high-strength, dimensionally stable, machinable insulating material — densified wood is a cost-effective alternative to epoxy glass laminates for moderate dielectric strength requirements.

Why Choose ARiC Insulation for Densified Wood?

  • 50+ years supplying transformer manufacturers — established in 1969, ARiC has supplied densified wood sheets and components to India's transformer and switchgear industry for over five decades.
  • IS 1891 compliant material — all densified wood supplied conforms to IS 1891, ensuring your transformer and panel designs meet applicable Indian Standards.
  • In-house CNC machining — sheets and blanks are CNC machined at our Maharashtra facility to produce finished components ready for direct assembly. No outsourcing, consistent dimensional accuracy.
  • Sheets or finished components — supply both raw sheets for customers who machine in-house, and fully machined components for customers who want parts ready to assemble.
  • Part of a complete transformer insulation range — densified wood components are available individually or as part of a complete transformer insulation kit alongside pressboard, epoxy components, and diamond dotted paper.

Frequently Asked Questions

What is the difference between densified wood and pressboard?

Pressboard is a cellulose-based material made from wood pulp, primarily used for electrical insulation in oil-type transformers. Densified wood is made from compressed wood veneers and offers significantly higher mechanical strength — making it the preferred choice where compressive load-bearing performance is required alongside electrical insulation. Both are used in transformer construction and we manufacture both.

Is densified wood the same as Permali or Permawood?

Yes. Permali and Permawood are trade names for densified laminated wood — the same material manufactured under different brand names. The generic term is densified wood or compressed wood, and all conform to IS 1891. Our material meets the same specification regardless of the brand name your design specifies.

Can you machine densified wood components to custom dimensions?

Yes. We CNC machine densified wood blocks, distance pieces, coil formers, and custom profiles to your exact drawing. Share your specification and our team will provide a quote with lead time.

Is densified wood compatible with transformer oil?

Yes. Densified wood is compatible with mineral transformer oil and is widely used as a structural insulating material inside oil-cooled distribution and power transformers.

What thickness range do you supply densified wood sheets in?

Standard thickness range is 6mm to 100mm. Custom thicknesses outside this range are available on request. Sheets can also be supplied cut to size to reduce in-house waste and machining time.

Request a quote for densified wood sheets or components

Tell us your thickness, size, and quantity — or share a drawing for machined components.

We offer custom sizes and bulk supply across India. Contact us for a quote.

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